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Oil City pickups: vintage Ibanez bass pickup rebuild.

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The other day this landed on my desk


It's one of the pickups from another very rare beast indeed, an early Ibanez 'Jester' 2030 bass.
I tried to find pictures of one to put up but there are only a handful out there ... most low quality. This is the best I could find:
A weird, mutated Jazz bass kinda thang, but these sorts of instruments are really interesting from a historical and social point of view, as they open a window on the days when people saw Japanese guitars in the same way as we see Chinese instruments these days. This was when the Japanese guitar industry was finding its feet and had few 'clues' as to how things should be made, they just sort of made them to look somewhere near about right, for a very low price point. Some of them are actually really nice players, as Japanese workmanship was pretty good, however there were some right dogs too. By all accounts the guitar this pickup comes from is a really playable one.

Off with the lid ... not soldered on just secured with bent tabs like a Tele neck cover ... and we find a hallmark of most early Japanese pickups ... lots and lots, and LOTS of fresh air!


Above: checking the polarity before accessing the damage.

The 'adjustable' pole pieces are really just for show, as there is a fat ceramic magnet sat in the centre of that bobbin that the bottom of those short screws rest on so you can't adjust them down, and if you were to adjust them up they would no longer be in contact with the magnet! There is no potting of course, nor any earth to the pickup cover (which we will change when we rebuild it) and the whole lot is glued together with some form of UHU style glue! It's actually that glue that seems to have caused the pickup failure, as it has let go at some point ... which would not been so much of an issue had the bobbin not been super thin polystyrene style plastic ... and the glue had not been a solvent! Big whoops there!

Oh very dear me!
I can't stress how bloody paper thin that bobbin is ... and how damaged to hell and back ... er ... and irreplaceable.  

But we have the technology ... we can rebuild him ... showing my age there ;-)

Painstaking work with rayon tape and resin ... essentially building an ultra thin fiberglass splint ... and we have this ...

Yes it's still as fragile as fook ... and I am going to hold my breath rewinding it at a very slow 200 RPM, but at least it's now doable.

And now rewinding ... I swear I sweated buckets winding this ... it took ages due to the low RPM, and I had to stop for at least two cups of tea and a nervous breakdown along the way. 
And its done ... true there is some bobbin flare, but at least the little blighter didn't self destruct half way through!

I fixed the bobbin assembly back to the baseplate using something not solvent based, and reassembled the little beast with a case earth wire (the added thin black wire in the pic below) and the job was a good'un.


An interesting pickup that shares many internal 'features' with the slightly earlier units fitted to guitars like Teiscos. All these pickups are primitive as hell, but many actually make a rather nice noise. This was largely by luck rather than good design, but it goes to show that you don't have to use magnets alloyed with Seth Lover's tears, winding algorithms that would baffle a doctor of mathematics, and hype a mile wide to make magic ... luck and persistence are what counts ... look where Ibanez went with it!  



Oil City Watkins/Wilson pickup rebuild

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Above:Not the actual guitar the pickups of which are featured here ... but an image from the wonderful http://www.watkinsguitars.co.uk  

A history lesson: In the beginning there was Charley Watkins ... the legend behind the development of modern PA systems (he supplied the PA for many of the late sixties pop festivals, was a personal friend of Jimi Hendrix, built the famous 'Copycat' tape echo, a range of innovative amplifiers, and last but not least ... from 1959 he made guitars. From the early Dallas Tuxedo through the Watkins Rapier (substitute for many a British kid who wanted a Strat but couldn't afford one) to the last of the breed, the 1970s Wilson Super Six.
This guitar was fitted with a pair of quirky but high output German built Schaller humbuckers and it is the rebuild of a pair of these that I'm going to let you in on :-)

In contrast to the British built pickups that had been fitted to previous Watkins, and that other famous UK maker Shergold, the Schallers were made with purpose moulded and well fitting plastic components ... not the sort of garden shed enginearing that had been the hallmark of British pickups ... and the emergence of DiMarzio in the US had spurred Schaller into producing a 'Super Distortion' style pickup. The problem was that The Schallers were hot sure ... but not as clear as the US pickups ... not even as clear as the other Super Distortion copyists Mighty Mite ... legend says early Mighty Mites were actually wound by Seymour Duncan before his own success as a pickup builder.

Right onto the job in hand ... a rather sad pair of Schallers ... one dead as a dodo, the other as muddy as an orgy for hippos!



Very solid and well made inside ... the customer had already stripped the wire from one pickup, so I had a bare shell to work on.

A very early DiMarzio like structure ... narrow ceramic magnet and a big steel spacer ... more of the similarities and differences later.
The wiring on the still working neck pickup was horribly manky, and I had to giggle at the knot in the hookup wire to act as strain relief. The hookup wire was to be replaced with four conductor, so all that was removed and the baseplate cleaned up.

My new strain relief will be shrink tube to fatten the wire to the extent it can't be pulled back through the baseplate, and a healthy dab of hot melt glue on final assembly. 

I decided not to remove the pole screws for rewinding, and used my U section faceplate adaptor and some scrap mahogany to secure the bobbin for mounting in my winder. I am always having to build little jigs and tools for work on old pickups ... it's quite therapeutic really :-)


As an interesting aside ... the original Schaller wind was loose and messy beyond belief and unpotted ... no wonder the pickups had a reputation for being microphonic! You can get away with a tight wind and no potting (witness PAFs) but a loose one is courting the 'squeal beast'!


Two of the four bobbins rewound ... nice and neat, and with a coil offset to open up the tones.

Because of the unknown heat/distortion characteristics of the plastic used in these pickups, I chose to pot the coils before assembling the pickup rather than pot the whole pickup The tight fitting nature of the pickup components should keep the squeal at bay. 
Coils neatly taped off and reunited with the magnet and spacer.


Those of you who have had a DiMarzio apart will see the huge similarities, except the Schaller pickups use beautifully made plastic spacers to keep the bobbins level ... whereas Larry just squidged the poles down into a bed of gunk that looks like cavity insulation foam ... and breaks down over the years (in early DiMarzio SDs).
 
And finally ... on with the covers for another 40+ years of rocking out.   

The Music Gallery Berwick-Upon-Tweed

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Has anybody dealt with them?  I live a long way away from them and am considering an expedition there. Any views welcomed. They certainly have some nice  guitars.  Thank you in advance.

tuition

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hello
I wish to post this info but i don't know if i can, please sorry if not allowed you can delete.

After receiving lots questions of people about when I will do a course to build guitars, I decided to start to think a one way that I can offer quality for the student and I decided to a one on one tuition.

 

There are people interested in do a complete course, non-stop 5 days week and people that because they have day job prefer to do just a one or 2 days week, or even came just time to time, this last one is not the best choice but it can be done specially if you live in the Bury st Edmunds area.

 

In any case we can find a good way to work please contact me and we can find what suits best for you.


https//josemarquescustomguitars.jimdo.com/tuition/

Alegree addition - P90 toned Strat pickup set (The Sub-Zeros)

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As has been discussed before, I'm very happy to announce the official addition of the Sub-Zero Strat pickup set to my ever expanding catalogue.

These pickups are like nothing come before. A new, innovative design means these pickups capture the subtleties of P90s and combine them with the aggressive, searing bark they're known and loved for.


These revolutionary pickups combine long alnico rods with a large, overwound coils and passive filtering.

What advantages do these have over the predecessors using little bar magnets and humbucker bobbins?

- These pickups can use the correct wire type - the increased coil area allows fat 42awg wire to be used, and lots of it, to mimic the heavy winding of your typical P90, as opposed to thin wire to cram enough into small bobbins.
- These pickups have a strong magnetic field, like a P90 - previous designs couldn't harness the magnetic field strength of a double bar magnet P90, which is a fundamental part of P90 tone.
- These pickups have passive filtering - manually tweaked EQ. Easy way to get ever closer to that P90 tone.
- These pickups look just like normal Strat pickups! - No worrying about the silly cosmetics of mixing individual Sub-Zeros with your standard Strat pickups.

These pickups are designed to imitate vintage flavoured P90s. If these prove popular enough, higher output models may be explored in future.

New Look Oil City site.

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I've been a busy bunny :-) the Oil City site has a complete update (there's a bit more yet to be done regarding sound files and videos etc)
There are lots of new pickups that you have never seen before, like the Oil City Masterwound Origin 1954 Strat set,
and the Blackbird Ulfbhirt humbucker set.

I have brought all the Masterwound onto the same pages as my Standard range, so comparison is a bit easier, and there are a whole new range P90 Soapbar and Dog-ear pickups to tickle your palate.
Below: the new Jazz-Watch alnico III


I have just received a box of pickups back from magazine review, so I will be putting those in the classified section tomorrow, at a much lower than normal price. With them will be a couple of sets of humbuckers that were built especially for photography on the new site. They are mint - yes I really mean mint ;-) and again, going much cheaper than usual.

Yes a pair of Masterwound Havocs will be among them, and a set of Blue Streaks, both in flush baseplate/body or ring mount guise.

Some pickups are taking a rest from my lineup, like the Rocket 55, the Buccaneer and the Brass Knuckle, these will continue to be available to special order. .
I'm off for two weeks holiday in Finland on the 9th of August If you guys want anything before I leave, you had best yell now, otherwise you can contact me on the usual e mail of ash@oilcitypickups.co.uk or catch me on the flipside of a well earned annual break.

PS the site update is very new and there may be some bugs. If you spot any dead links or odd behavior, please feel free to give me a heads up.

How to wire up a CTS push/pull switch for coil split

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Many people get a bit daunted when the first see a CTS full size push/pull switch, even if they have wired cheap push/pulls before.
These are lovely quality and nowadays the only ones I sell, but with their 'circuit boards' and plastic shrouded backs they look very intimidating. 
First the theory: A coil is shunted or turned off (tapped is actually the wrong term) by shorting the link wires between the two humbucking coils to ground. You can do a 'partial tap/split' by putting a resistor between the link wire and ground, the wiring principal is the same. 

Our aim is to have the coil link wires (in the case of my wiring colour code at Oil City, the green and white wires on a four conductor output) simply connected together when the push pull switch is pushed in. However when the switch is pulled out we want both wires to be shorted to ground (in other words a pot back).

The first obstacle with a CTS push/pull is you can't get to the pot back because of the sexy plastic shroud that covers the switch mechanism. Never to fear, there is plenty of the pot side exposed, so it's to that we will make our ground connections. I say connections, because of course when you install a switched pot it's pot side must work as a normal volume or tone as well as it's switched side doing its own little job totally separately and independently,

The CTS push/pull pot has six possible connections into it's circuit board and thence to its poles. It is in effect two separate switches with three poles each, enabling you to split two humbuckers at once with one switch, or just to use one half and split one humbucker.

Lets just look at one half of the switch: The theory with any switch like this is that one pole is common, or always connected, so when activated by pushing or pulling, one or other of the other poles is connected to 'common'.

Soooooooo we want common connected to ground, and both the white and green coil link wires connected to one of the other poles When the switch connects the white and green together to ground the pickup will be split, when it is in the other position the link to ground will be broken.

Helpfully the CTS circuit board has 'common' marked with a 'C' so we start by connecting termanal C1 to the pot casing and hence ground.


Right ... wiring the split. The first thing to know is that when the CTS switch is pushed in, terminals C1 and 2 are connected, when pulled out, terminals C1 and 1 are connected. this is just for the 'left' side of the switch
The right side has C2 connected to 4 when pushed in, and C2 connected to 3 when pulled out ... if we used this side of the switch instead the same wiring rules apply, We ground C2 and connect the series wires to 3 ... but we won't be using it here.

We know we want the white and green wires to be grounded when we pull the switch out, so we must connect the white and green together and then connect both to terminal 1. 



To recap: when the switch is pushed in C1 is connected to nothing but ground, when the the switch is pulled out, C1 and 1 are connected and thus both shorted to ground ... coil tap/split done!

Of course the red, black and bare braid from the pickup are connected as normal to the volume pot ... and job's a good-un.  

Just some practical points about wiring this up: I find it much easier to put a short link wire from the white and green wires to terminal '1' , remembering to shrink tube insulate the connection before connecting the other end to the circuit board (rather than try and jiggle both tiny wires into one tiny wiring eyelet).

I also always wire up these switches on the bench rather than in the guitar ... far too little room in there!

Hope this was helpful :-)

Ash

 PS ... next I will show wiring in a phase reversal switch on a CTS pot :-)  

Hardwood Board | Tweed Hardcase

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Evening all.  An update to our range options: we know have our Tweed Hardcases up and running. 

You can choose from a range of herringbone tweeds, all finished with Shellac, or choose a tolex option instead.

The below is a custom 24x14" Walnut Earl, with black herringbone tweed hardcase, dropped off to @ZenOvertone yesterday.

Thoughts are always welcome.

Thanks all.

Rich









ThorpyFx are stocking Morningstar MC6 Midi Controller Pedals

Feline Guitars - customer builds updates

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Thought I'd keep the builds for sale and the commissioned builds separate so it's easier to tell what is for sale and what is being done to order for a customer request (might even be for one of you guys).

So this thread is for the specially ordered stuff
Let's start the ball rolling with this beauty...
A customer loved the sound and function of a superstrat that he had had for nearly 3 years but hated the neck of it 
They wanted me to shave the neck until they started playing a few of our guitars and then they wanted to transplant the bits of their guitar that they liked to something that we might build for them.
Tey settled on our Lion Special model as a good contender but wanted to keep the timber choice of something stratty and use the longer 25.5" scale to retain as much of the superstrat vibe but in a new format 

So here is the first Lion Special Floyd model


The switch is a 6 position gearbox style "Freeway" switch which gives all the best options of sound — 
The usual 5 way switch choices plus neck and bridge together too!



Our familiar all access neck joint but in maple and ash  this time




Magnetic Effects Solar Bender V2

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Designed to capture the sonic flavour of a Tone Bender MKII Fuzz, the Solar Bender offers smooth, saturated fuzz tones with excellent harmonic overtones, sustain and an organic mid range response. 

Temperature stability, buffer friendly response and standard power 9V DC power operation make the pedal easy to use on stage and in the studio. Enhanced sonic possibilities are provided through its combination of Level, Attack, Bias and Tone controls. 

A high input impedance and a low output impedance makes the Solar Bender, unlike many fuzz pedals, compatible with buffered bypass pedals as well as pedal switchers and wireless systems. It also allows the pedal to interact well with modulation and time based effects.

For your convenience, the Solar Bender features a charge pump acting as a polarity reverse circuit. This enables you to run the pedal on a standard 9V centre negative adapter and even daisy chain it with other pedals. 

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http://www.magneticeffects.net/solar-bender/



Alegree - New pickup models

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Today I've introduce a few designs that I've been sitting on for a while.



Death Valley Junior neck pickup 

A modified version of the Death Valley neck humbucker that takes the aims of the original just a bit further. Resulting in a neck humbucker that has little in common with the typical neck humbucker.  
https://www.alegree.co.uk/collections/humbucker-sized-pickups/products/death-valley-junior-neck-position

Desert Dew bridge humbucker sized P90

The desert Dew bridge is a design that has been requested multiple times and been made to custom order thus far. Every time it has proven very popular, so it now joins the neck position as our first complete humbucker sized P90 set.
https://www.alegree.co.uk/collections/humbucker-sized-pickups/products/desert-dew-humbucker-sized-p90Desert Dew P90 set

After finishing the Desert Dew set there was no reason to not make it in P90 format too, so here it is.
https://www.alegree.co.uk/collections/p90-sized-pickups/products/desert-dew-adapted-humbucker-sized-p90-p90s

Grainger Guitars - Introduction

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Hi Guys

Just thought I'd do a quick intro post, Grainger Guitars consists of Myself (Darren) and my brother (Gavin).  We make guitars, Basses and hardware here in Rutland, UK.  We're engineers by trade so manufacturing things has been the day job for 20 years and about 3-4 years ago began putting the odd kit guitar and messing around modding our own guitars and some re-finishing, then approx 18 months ago we decided to have a go at making a full guitar..............turned out well and thing have gone from there.  We have a small range of four of our own guitar designs and one bass design and have made a handful of custom builds to customer requirements.  As engineers we have an extensive range of modern manufacturing gear at our disposal (as I own an engineering company) and started to make our own hardware 12 months ago which is available online (www.graingerguitarparts.com), we fit our own hardware to our builds with exception of the tuners as we haven't developed our own yet

I'll post some build pics when I figure out how to :-/

Cheers

Darren


Grainger Guitars - Apollo & Hades Models

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Hi Fellas

Thought I'd post a pic of our first two designs, the double cut is our Apollo, shown here in fixed bridge dual humbucker with coil splitting switches, and the explorer esq one is our hades, once again fixed bridge dual humbucker

Both designs are open to variation including fitment of trems and different pup configurations

Look forward to your feedback

:-)


Switchpick. The all new plectrum

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Hi
Ive been a pro guitar player/ teacher for over 30 years. In that time I have been musing over an
idea for what I feel is the perfect pick. Finally with the advent of modern technology myself and a design team have come up with what we believe is the ideal plectrum. 
We are now going into production of the Switchpick. Please have a look at Switchpick.co.uk and see
what you think.
A few first production picks are on eBay for customers to try.
So far we are getting great feedback.
Thanks for looking.

New Stormshadow DBX '10th Anniversary' model thread

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Welcome to the new thread for the new 2017 Stormshadow DBX 10th Anniversary models, after Photobucket locked the pics on the old one.
Images are now hosted on Imgur and hopefully its a better service to use.

Throughout 2017 we will be celebrating our 10th Anniversary with 10 x Ltd Edition DBX models available to order or from stock. Prices start at £1599.00

Another custom maker using Oil City Masterwound Blackbirds

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French Guitar makers Frenzy Machine with a pretty amazing beast called the 'Sloani' fitted with my clear bobbin Blackbirds ... 

I'm freshly returned from holiday in Finland ... and also parts of the former Soviet Union, and getting back into the swing of things :-) 
Lots more cool stuff to follow soon. 

RabsWood Black Korina Double Cutaway

Sharptone FX fuzz pedals - - plus special offer for Fretboard members

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Hello, I'm the distributor and retailer for Sharptone FX.

Weblinks: Facebook   online store   

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Pedals currently available:

Mojo Fuzz (silicon Fuzz Face)   video demo by JustNick

Tone Master Mk2  (Tone Bender MkII Professional)   NOS OC84 Mullard transistors.

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Oil City Pickups prize winner build

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Now we come to the build thread for the 'have your signature pickup designed' prize winning pickups.
This has been a while coming, as the pickups are based on Wide Range covers and baseplates, and require quite a bit of internal design and fabrication ... but here we go with a first look at those lovely, big covers.


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